Plant Setup Approach

Selection & Procurement of Machinery

  • All machines & equipments are procured brand new.
  • Machines are equipped with all necessary options to achieve desired product parameters

Software in Usage

  • Machining Software : DelCAM Professional 2013
  • Drafting Software : Power Shape Model 2013
  • 3D Modelling Software : Solidworks Professional 2013
  • Inspection Report Software : Inspection Geni
  • Software to Transfer CNC Programs : Wireless DNC System
  • Compatible Drawings Formats : STL, STEP, IGES, PARASOLID, VDA Wireframe, DXF, DWG, Surfaces & Solids.
  • Software for Accounting : Tally 9 ERP

Selection & Procurement of Tools & Accessories.

  • High Degree of Balanced Tool Holders for VMCs are procured from Haimer Germany.
  • Boring Tools are procured from Wohlhaupter, Germany.
  • Handheld and stationary Chamfering machines are procured from Assfalg, Germany.
  • The other Chamfering Tools are procured from Noga, Israel.
  • All Major Cutting Tools are procured from Sandvik.

Cutting Fluid in use

  • Blaser Brand: One of the best Cutting Fluids In the World!

Raw Material Approach

We produce below BRAND Raw Materials:

Material

  • C45
  • P20(1.2311,1.2312,1.2316 &1.2738)
  • 20Mn Cr 5(1.7139)
  • P20 High Hard
  • Stainless steel(1.2316) 316L
  • Special Mould Steel (Ramax/Stavax)

Sources

  • Lloyd & Jindal Steel India
  • DEW ,Germany;  PCK Buderus & Luchini
  • Mukund Steel, India
  • PCK Buderus,     Lucchini-Italy
  • PCK Buderus, Bohler, Acroni-Austria
  • Assab ,Sweden

People Approach

The Promoter Directors : Mature Business Managers experienced in Managing Techno-Commercial Operations.

The Managing Director : About 18 years of experience in managing Highly Precision Manufacturing Operations.

The Plant Manager : Hands-on-Experience of about 17 years from The Similar Industry.

Planning Engineers : Working experience from The Similar Industry.

Quality Engineer : Experienced in all Inspections Procedures & Quality Management Systems.

All machine operators : Working experience in the range of 5-10 years from precision manufacturing industry to take the operating lead right away.

Categorization of employees: Engineers:

5 Nos, Diploma in Mech. Engg: 6 Nos., ITI: 24 Nos. Unskilled: 3 Nos. HR & Fin.: 1 No., Purchase: 1 No.

Manufacturing Process Approach

The Company has expertise talent to manufacture complex and High Precision Mould Bases and its Components. Please refer Annexure-1 &2 for Manufacturing Process Flow Charts.

Quick Change Over (SMED) Techniques are adopted to keep Set up Time under Control.

Part Model Image is made available to the CNC operator to ensure the correct job setting to avoid errors in loading.

The Process are designed with Safe & Secure working and all necessary Safety Measures are in place.

Good Manufacturing Practices & Waste Management Techniques like Lean, TPM & 5S are under implementation.

List of Documents to be Supplied with the Dispatch of Items.
  1. Inspection Report
  2. Material Test Certificate
  3. Check List as per Scope of Supply of Items
  4. Certificate of Conformance Invoice
  5. Other Customer Specific Documents.